Airlock Guide and maintenance
Maintenance
Proper maintenance of your airlock will maximize its lifetime. Vari-air recommends rebuilding your airlock after 1 million bushels. Contact us for more information.
Vari-Air Recommends the following maintenance for your airlock:
Pre-Season:
- Check the oil level on the gearbox. If low, replace with 75W90 synthetic oil.
- Check chain tension. If loose, adjust chain tension to remove any slack.
- If chain looks dry, spray with a chain lubricant.
- Visually inspect airlock for rust and debris. If rust or debris are present – spray with rust preventative coating, such as vegetable oil.
Post-Season (long term storage over 30 days):
- If possible, cover the airlock to prevent debris and moisture from getting into the internal components.
- Spray the internal carbon steel surfaces with a rust preventative food-grade oil such as vegetable or mineral oil, to prevent internal rust from forming.
- Turn the rotor every 30 days while in storage.
If you are not getting performance from your airlock, it may need to be rebuilt
- After 1 million bushels and/or if tolerances are over .012, your airlock should be rebuilt.
What happens when my airlock is rebuilt?
During rebuilding, the process involves removing the rotating vanes and using a lathe to apply a weld bead across the top of each vane. The weld spot is then machined down to restore proper clearances. Additionally, bearings and packing are replaced.
Can Vari-Air rebuild my airlock?
We do not rebuild airlocks, but recommend you work with our partner:
- Rotary Airlock (https://www.rotaryairlock.com/)
- Phone: 815-626-0388